Fabworkz Engineering
FABWORKZ / PROJECTS

REAL CONDITIONS. PRACTICAL RESULTS.

Repair, replace, improve. Work shaped around operating plant and the demands of the site.

SOUTH EAST QUEENSLAND / AUSTRALIA
PROJECT 01 / ROTEX SCREEN

A temporary repair.
A permanent solution.

REPAIR · FABRICATE · INSTALL

Same-day temporary repairs kept production running. A complete replacement was then fabricated and installed during a planned shutdown, 35 metres above ground.

35 mABOVE GROUND
THE CHALLENGE

Keep the plant operating.

The screen needed a permanent replacement, while production required an immediate repair.

THE RESPONSE

Repair now. Plan the replacement.

Temporary repairs supported continued operation. Reverse engineering and fabrication prepared the replacement for the planned shutdown.

THE RESULT

A replacement fitted on site.

The completed assembly was installed during the shutdown, working within the access constraints of the elevated plant.

Rotex screen frame during workshop fabrication
01 / FABRICATE

Built in the workshop.

Rotex screen assembly showing internal components
02 / ASSEMBLE

The detail inside.

Completed Rotex assembly fitted to operating plant
03 / INSTALL

Back in the plant.

Have worn equipment or an upcoming shutdown?

Discuss a repair or replacement
3D SCANNING / REVERSE ENGINEERING / CAD

From existing geometry.
To fabrication detail.

An existing pipe captured by 3D scanning, developed into a CAD assembly and documented for fabrication.

THE STARTING POINT

Existing pipe geometry.

A 3D scan provides the shape and arrangement of the existing component as a design reference.

THE DESIGN WORK

A defined assembly.

Pipe sections, flanges, bolt holes and alignment details are brought together in the CAD model.

THE DELIVERABLE

Model and drawing set.

A 3D assembly supported by module, rolling, clocking and joint information for the workshop.

3D scan of the existing bent pipe component
01 / 3D SCAN

Start with what is there.

Existing geometry provides the reference for reverse engineering.

Detailed CAD pipe assembly showing flanges, bolt holes, seams and alignment marks
02 / CAD DEVELOPMENT

Resolve the assembly.

Flanges, pipe sections and alignment details brought together in the model.

PIPE ASSEMBLY / INTERACTIVE 3DFROM THE STEP MODEL
CAD model of the flanged pipe assembly

Loading interactive model…

03 / FABRICATION DRAWINGS

The detail that connects design to the workshop.

Assembly sequence, rolling and clocking, flange details and joint references. Select a sheet to view it full size.

Assembly drawing with numbered pipe sections, joint map and module information
01Assembly & module guide
Fabrication drawing showing rolling and flange clocking details
02Rolling & clocking
Fabrication drawing showing flange and joint details
03Flanges & joints

Project example · Displayed for portfolio reference.

Discuss a scan-to-CAD project
Three mobile cranes lined up at an industrial site
SHUTDOWNS / SITE INSTALLATION

Big plant.
Every detail counts.

Fabrication and mechanical installation planned around site access, lifting arrangements and the shutdown window.

Discuss your site work
LET’S GET TO WORK

Your next challenge.
Our kind of work.

Discuss your project0434 215 890